Front Mount Intercooler Kit to suit Toyota Hilux D4D N70 1KD-FTV 3.0ltr 2006-2015

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$ 1495.00
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A fresh new development in the Process West 4x4 Enhancement range is the Terra-Tuff Front Mount Intercooler system for the N70 Hilux. Designed not only with market leading performance in mind, OEM level durability is also part of the Terra-Tuff arsenal, offering manufacturer style design and fitment, followed through with industry leading testing and validation.

This means that when you fit a Process West Terra-Tuff Intercooler system to your N70 you have made a choice to have not only the best charge air cooling, resulting in significant power and torque gains, but you have also chosen a product that will last the life of your vehicle no matter what you throw at it. That’s the Process West Terra-Tuff way!

N70 TERRATUFF Design Philosphy and Parts

Heart of the Process West Terra-Tuff Intercooler system is a durable front mounted Bar and Plate intercooler core. All Terra-Tuff intercoolers use Bar and Plate construction due to not only its effective cooling and heat-sink capability, but also because it is the most durable and impact resistant of all intercooler types. Measuring in at 550mm x 265mm x 65mm the N70 Terra-Tuff core also offers a massive increase in cooling surface area as well as overall thickness.

The traditional bug-bear of intercooler upgrades – piping integrity – has also been addressed with the Terra-Tuff system. Specifically moulded silicone hoses of four ply construction are utilised throughout, and when combined with high-durability constant tension hose-clamps, tying to the mandrel bent aluminium pipe-work, the result is of factory quality and dependability.

A final (and important) part of the Terra-Tuff design is the use of isometric rubber mounts for the intercooler core. This means that in extreme conditions – such as demanding off road use – that the intercooler itself can flex its mounts with the rest of the vehicle and relieve strain on the mountings and pipe-work. The long term effect of this is no cracked mounting brackets and reduced likelihood of ever failing a hose connection.

As you can see by now the Process West Terra-Tuff intercooling solution is a serious product for long-term serious application.


Looking at the datalogging shows that the factory intercooler peaked at 44C (with a faster rise to temperature) than the Process West Terra-Tuff intercooler system which peaked at just 23C. That’s a massive 48% improvement over stock cooling with Process West Terra-Tuff. The gains this shows are three-fold with not only hikes in Torque and Power you can feel through the seat of the pants, but there is also the flow on effect of reduced EGT figures to help the engine live a longer and happier life.

Kit features:

  • Core size 550 x 265 x 65mm
  • High flow cast aluminium end tanks
  • Lightweight aluminium CNC mandrel bent intercooler piping

Product Notes:

  • Please allow 7-10 business for manufacture + 1-2 Days delivery if the intercooler kit is not in stock.
Units in box: 1


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